Below
is a sample ReadMe file of our desired information from
our customers. The links point to definitions below the example:
__________
01/26/01
ABC Company
P/N SR125 Rev A
Please
build a quantity of 100 pieces of this 6-layer board. We are requesting
1/2-oz. base copper weight, 0.062" thick on FR4 material,
green solder mask, and white legend.
The Gerber files included in this zip:
File
Name Description:
SR125.CMP Layer 1 (component
side)
SR125.gnd Layer 2 (ground
layer)
SR125.IN1 Layer 3 (internal
signal)
SR125.IN2 Layer 4 internal signal
SR125.VCC Layer 5 power layer
SR125.SLD Layer 6 solder side
SR125.CSM Component-side solder mask
SR125.SSM Solder-side solder
mask
SR125.TSK Component-side silkscreen (nomenclature)
SR125.BSK Solder-side silkscreen
SR125.DRL Excellon drill
file
SR125.TOL Drill tool
description
SR125.APT Aperture
information
SR125.DWG Drawing
or print
Any technical questions can be referred to johndoe@abc.com (your
email address). My contact number is 555-555-1234 (your number).
__________
To ensure smooth processing of your order, please click on each
link in the sample ReadMe for more detailed tooling information.
Back
to top
Zip File
All files needed for the processing of your order must be compressed
in a zip file. Due to the large amount of orders received, we
are not able to accept individual layer files sent to us. Winzip
or Pkzip is downloadable.
Back
to ReadMe sample
Gerber Files
Industry standard format for files used to generate artwork necessary
for circuit board imaging. The preferred Gerber format is RS274X,
which embeds the apertures within the specific files. The apertures
assign specific values to design data (specific pad size, trace
width, etc.), and these values make up a D-code list. When
files are not saved as RS274X, a text file with values must be
included because the values must be hand-entered by our CAM operators.
This slows down the process and increases the margin for human
error, as well as lead-time and cost.
Please
Note: Plot & Go orders MUST provide Gerber
Extended files.
It
is recommended you download Viewmate (www.lavenir.com),
which is free software that enables you to preview your Gerber
& drill files prior to submitting. This is a version of the
software we use to prep your Gerber artwork and drill files.
Back
to ReadMe sample
ReadMe File
A text file included in the zip file, which provides the necessary
information needed to manufacture your order. Phone numbers or
email addresses of designer or engineer contacts for this project
should be included to expedite resolution of any potential manufacturing
problems that could delay your order.
Back
to ReadMe sample
UL
(Design Check only)
Identified
as a recognized component for Underwriters Laboratories Inc. UL
File number E58527.
Back
to ReadMe sample
Date/Lot
Code (Design
Check only)
Some customers require a manufacturer's lot code or a manufacturing
date to be placed on the board for future tracking purposes.
Your
drawing or ReadMe file needs to specify which of the two
is required, and if it should be etched on the board or part of
the nomenclature.
Back
to ReadMe sample
Component Side
In order to prevent building a board inside out, we must be able
to identify the correct orientation of your design. Component,
layer 1, or 'top' layer should read in facing up. All other layers
should line up as though looking through the board.
Helpful hint: On-board text such as company name, logo,
or part number that is oriented right-reading on the top layer
will quickly allow us to determine that files have been imported
correctly. This simple step can save a time-consuming phone call
and potential hold up. Please note: any traces on outer layer
that are 0.010" wide or less will require ½ ounce
copper starting weight to prevent excessive trace width reduction.
Back
to ReadMe sample
Internal Power and Ground Layers
View
sample (Link to pictures of right and
wrong way of generating files).
Please generate these layers as negatives. This will make it easy
to identify as shown in the above sample.
If
your drawn internal ground and power layer files are too large,
we may be unable to plot the necessary artwork to process your
order. We also may not have the ability to run your order with
more than one image on a panel, due to file size constraints.
This could increase the cost of your order, and also increase
your lead-time.
Helpful
hint: When creating your clearances, please set your software
parameters to generate opening 0.035" larger than the finished
drill size for that particular opening. This will prevent shorting
from occurring with layer shifting on inner layers.
Back
to ReadMe sample
Internal Signal Layers
We will remove any pads that are not connected to traces on your
internal signal layers in order to expedite the touch up process.
Many customers send their files to us with this step already done,
which helps to speed up the tooling process. If for any reason,
you do not wish us to remove the extraneous pads, please clarify
this in your ReadMe file.
Back
to ReadMe sample
Solder Mask
We ask that you output your solder mask in one of two ways.
Generate
your mask opening with a swell or 0.008" to 0.010" larger
than the component and solder side pads.
(Design
Check only)
NO SWELL AT ALL- Generate your mask with the same size pads as
your component and solder layers. Our cam department will then
generate a mask swell based on the density of your board to give
you trace coverage and minimal mask on pads (0.001" or less).
Please
note: While we make every attempt to leave a mask dam
between surface mounts, fine pitch areas will be relieved in strips.
Our manufacturing process needs at least 0.005" mask between
pads in order to adhere to the board. Anything less than that
has the potential for lifting and re-depositing on surface mounts
that would then prevent solder coverage.
Back
to ReadMe sample
Silkscreen, Nomenclature, or Legend
Minimum line width for legible printing is 0.007". Anything
smaller may result in missing or illegible marking on your boards.
Back
to ReadMe sample
Excellon Drill File
View
sample
In order to process your order, we require a drill file (with
x-y coordinates) that is viewable in any text editor.
Back
to ReadMe sample
Drill Tool Description
This is a text file describing drill tool number and corresponding
size. Some reports also include quantity.
Please
Note: All drill sizes will be interpreted as plated through
finished sizes unless otherwise specified.
Back
to ReadMe sample
Aperture Information
View
sample
This is a text file describing the size and shape of each element
on the board. Also known as a D-code list. This report
is not necessary if your files are saved as Extended Gerber
with embedded Apertures (RS274X).
Back
to ReadMe sample
Drawing or Print
View
sample
We prefer to receive a print with board specifics with each order.
This usually includes a drawing of the board outline with symbols
marking individual drill sizes and corresponding board locations,
dimensions, and any other pertinent manufacturing information
unique to this order (copper weight, board thickness, stack-up
specifics, etc.)
Please
Note: Any specifics that fall outside of PCBpro's manufacturing
parameters will be ignored.
A
drill drawing is needed in order for us to process the order.
If
you do not provide a drill
drawing,
one will be generated by our CAM operators for our manufacturing
process.
(Size of board will be based on board outline and drill information
will be used for finish hole size and locations.)
Back
to ReadMe sample
We
will use general building parameters if none are called out. These
include ½-ounce copper on outer layers, 1-ounce copper
on inner layers, FR4 material, 0.062" finished thickness,
LPI (Liquid Photo Imaging) green solder mask over bare copper,
and white silkscreen. Your boards will be individually routed
out. Accurate cut lines must be provided.
We
may refuse the order if we believe your board design is too complex
or will cause manufacturing problems (you will be contacted if
this happens).